Straight Line Sanders

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Straight-line or linear sanders are typically used for leveling and shaping on a wide variety of flat or contoured surfaces. Replicating hand sanding, these are the perfect tool for what is traditionally any hand sanding project.

Hutchins Hustler - Full Size Straightline

  • Model 2000 - Hustler Straightline Model 2000 - Hustler Straightline $699.00
    Upgrade your sanding performance with the Hutchins Model 2000 Hustler Straightline, the professional’s choice for smooth, balanced, and fatigue-free surface preparation. Its exclusive dual-cylinder design with synchronized strokes eliminates the uneven “humping and jumping” common in other straightline sanders, delivering a flawless finish every time. Built with Hutchins’ trademark precision, the Hustler combines powerful cutting action with delicate control, making it equally effective for both aggressive material removal and fine mid-stage surface prep. The well-sized 2¾" x 16" pad provides broad coverage and is fully-compatible with standard rolls of sandpaper, saving time while maintaining consistent results. Designed to feel lighter with use, it reduces operator fatigue so you can work longer and more efficiently. Perfect for automotive, marine, woodworking, and industrial applications, this American-made tool is rugged, reliable, and built to perform for years to come. This sander is universally known as a daily, multi-decade sander even with irregular oiling. Key Benefits Flawless Surfaces: Synchronized strokes eliminate chatter and uneven marks Work Faster: Pad covers more surface area with each pass Stay Comfortable: Balanced design reduces fatigue during long jobs Versatile Performance: Equally effective for heavy sanding or precision finishing Built to Last: Made in the USA with Hutchins’ legendary durability Technical Specifications Pad Size: 2¾" x 16" Velcro Hook Pad Stroke Length: 15/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 6 lbs. 4 oz. Air Consumption: 6.2 CFM @ 90 PSI Noise Level: 90 dBa Action Type: Straightline Reciprocal Replacement Pads: Standard PSA (5003), Hookit (5002H)
  • Model 2000H - Hustler Straightline Model 2000H - Hustler Straightline $699.00
    Upgrade your sanding performance with the Hutchins Model 2000 Hustler Straightline, the professional’s choice for smooth, balanced, and fatigue-free surface preparation. Its exclusive dual-cylinder design with synchronized strokes eliminates the uneven “humping and jumping” common in other straightline sanders, delivering a flawless finish every time. Built with Hutchins’ trademark precision, the Hustler combines powerful cutting action with delicate control, making it equally effective for both aggressive material removal and fine mid-stage surface prep. The well-sized 2¾" x 16" pad provides broad coverage and is fully-compatible with standard rolls of sandpaper, saving time while maintaining consistent results. Designed to feel lighter with use, it reduces operator fatigue so you can work longer and more efficiently. Perfect for automotive, marine, woodworking, and industrial applications, this American-made tool is rugged, reliable, and built to perform for years to come. This sander is universally known as a daily, multi-decade sander even with irregular oiling. Key Benefits Flawless Surfaces: Synchronized strokes eliminate chatter and uneven marks Work Faster: Pad covers more surface area with each pass Stay Comfortable: Balanced design reduces fatigue during long jobs Versatile Performance: Equally effective for heavy sanding or precision finishing Built to Last: Made in the USA with Hutchins’ legendary durability Technical Specifications Pad Size: 2¾" x 16" Velcro Hook Pad Stroke Length: 15/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 6 lbs. 4 oz. Air Consumption: 6.2 CFM @ 90 PSI Noise Level: 90 dBa Action Type: Straightline Reciprocal Replacement Pads: Standard PSA (5003), Hookit (5002H)
  • Model 2000-4 - Hustler Straightline XL (4.5 Model 2000-4 - Hustler Straightline XL (4.5"x 16" PSA Pad) $737.00
    Maximize your sanding efficiency with the Hutchins Model 2000-4 Hustler XL, designed for professionals who need proven Hustler performance across larger surfaces. Built with the same dual-cylinder precision as the Model 2000, the XL version features an oversized 4½" x 16" pad — nearly double the coverage of standard sanders — for faster project completion with flawless results. The 15/16" stroke delivers the aggressive power needed for hardwood leveling while maintaining the delicate control required for veneers, panels, and precision finishes. Its straightline action virtually eliminates cross-grain “pigtails,” ensuring smooth, consistent surfaces every time. Perfect for large automotive panels, marine hulls, wide woodworking stock, and especially sheet-metal industrial applications, the Hustler XL saves massive time without sacrificing the legendary reliability professionals expect from Hutchins. Key Benefits Faster Coverage: Wide pad nearly doubles surface contact for quicker results Versatile Power: Equally effective on hardwoods, veneers, and fine finishes Flawless Surfaces: Straightline action eliminates pigtails and cross-grain marks Uniform Finish: Large flat pad delivers smooth, consistent results American-Made Reliability: Built to last with Hutchins’ proven Hustler design Technical Specifications Pad Size: 4½" x 16" PSA with clips Stroke Length: 15/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 6 lbs. 2.5 oz. Air Consumption: 6.2 CFM @ 90 PSI Noise Level: 90 dBa Action Type: Straightline Reciprocal Replacement Pads: PSA (5005), Hookit (5005H)
  • Model 2000-4H - HUSTLER Straightline XL (4.5 Model 2000-4H - HUSTLER Straightline XL (4.5"x 16" Hook Pad) $743.00
    Maximize your sanding efficiency with the Hutchins Model 2000-4 Hustler XL, designed for professionals who need proven Hustler performance across larger surfaces. Built with the same dual-cylinder precision as the Model 2000, the XL version features an oversized 4½" x 16" pad — nearly double the coverage of standard sanders — for faster project completion with flawless results. The 15/16" stroke delivers the aggressive power needed for hardwood leveling while maintaining the delicate control required for veneers, panels, and precision finishes. Its Straightline action virtually eliminates cross-grain “pigtails,” ensuring smooth, consistent surfaces every time. Perfect for large automotive panels, marine hulls, wide woodworking stock, and especially sheet-metal industrial applications, the Hustler XL saves massive time without sacrificing the legendary reliability professionals expect from Hutchins. Key Benefits Faster Coverage: Wide pad nearly doubles surface contact for quicker results Versatile Power: Equally effective on hardwoods, veneers, and fine finishes Flawless Surfaces: Straightline action eliminates pigtails and cross-grain marks Uniform Finish: Large flat pad delivers smooth, consistent results American-Made Reliability: Built to last with Hutchins’ proven Hustler design Technical Specifications Pad Size: 4½" x 16" Velcro Hook (Clips Provided upon Request, Email: info@hutchinsmfg.com after placing your order) Stroke Length: 15/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 6 lbs. 2.5 oz. Air Consumption: 6.2 CFM @ 90 PSI Noise Level: 90 dBa Action Type: Straightline Reciprocal Replacement Pads: PSA (5005), Hookit (5005H)
  • Model 4920 - VA HUSTLER Straightline (2.75 Model 4920 - VA HUSTLER Straightline (2.75"x 16" VA PSA Pad) $765.00
    Achieve cleaner, more productive sanding with the Hutchins Model 4920H Hustler VA/DF Straightline — the industry’s most advanced dual-cylinder pneumatic sander. Designed for automotive, marine, woodworking, and industrial professionals, it delivers unmatched performance while keeping your workspace dust-free. Featuring twin-drive, vertically-engaged gears, the Hustler produces synchronized strokes so smooth it feels lighter the longer you run it. The oversized piston generates powerful cutting force, yet maintains the precision control required for mid-stage finishing work. With the VA/DF (Vacuum/Dust-Free) system, you can connect directly to a vacuum for shop-wide dust collection or switch to a dust bag for portable use. This dual capability makes the 4920H both the healthiest and most productive straightline sander available today. Key Benefits Dual-Cylinder Precision: Smooth, synchronized strokes reduce chatter and fatigue Cleaner Work Environment: Use with a vacuum or dust bag for dust-free operation Professional Versatility: From aggressive removal to refined mid-stage prep Operator Comfort: Advanced balance makes the tool feel lighter during use American-Made Reliability: Built to last with Hutchins’ legendary durability Technical Specifications Pad Size: 2¾" x 16" PSA/Stick Pad Stroke Length: 15/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 6 lbs. 2 oz. Air Consumption: 6.2 CFM @ 90 PSI Noise Level: 88 dBa Action Type: Straightline Reciprocal Optional Pierce Plate: Part No. 1992 (for PSA paper) Replacement Pads: Standard PSA (5013), Hookit (5013H)
  • Model 4920H - VA HUSTLER Straightline (2.75 Model 4920H - VA HUSTLER Straightline (2.75"x 16" VA Hook Pad) $765.00
    Achieve cleaner, more productive sanding with the Hutchins Model 4920H Hustler VA/DF Straightline — the industry’s most advanced dual-cylinder pneumatic sander. Designed for automotive, marine, woodworking, and industrial professionals, it delivers unmatched performance while keeping your workspace dust-free. Featuring twin-drive, vertically-engaged gears, the Hustler produces synchronized strokes so smooth it feels lighter the longer you run it. The oversized piston generates powerful cutting force, yet maintains the precision control required for mid-stage finishing work. With the VA/DF (Vacuum/Dust-Free) system, you can connect directly to a vacuum for shop-wide dust collection or switch to a dust bag for portable use. This dual capability makes the 4920H both the healthiest and most productive straightline sander available today. Key Benefits Dual-Cylinder Precision: Smooth, synchronized strokes reduce chatter and fatigue Cleaner Work Environment: Use with a vacuum or dust bag for dust-free operation Professional Versatility: From aggressive removal to refined mid-stage prep Operator Comfort: Advanced balance makes the tool feel lighter during use American-Made Reliability: Built to last with Hutchins’ legendary durability Technical Specifications Pad Size: 2¾" x 16" Velcro Hook Pad Stroke Length: 15/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 6 lbs. 2 oz. Air Consumption: 6.2 CFM @ 90 PSI Noise Level: 88 dBa Action Type: Straightline Reciprocal Optional Pierce Plate: Part No. 1992 (for PSA paper) Replacement Pads: Standard PSA (5013), Hookit (5013H)
  • Model 4920-4 - VA Straightline 4-1/2 Model 4920-4 - VA Straightline 4-1/2"W $795.00
    Straightline Reciprocal Action. 2-Cylinder, oversized common piston, powers twin-drive vertically-engaged gears with synchronized strokes so smooth that the 2000 VA/DF gets lighter with use. Precision-built, the HUSTLER does almost anything but finish and paint the surface. Rugged, but almost delicate in performance. Now equipped with a vacuum swivel port to make the sander more comfortable and reduce vacuum hose kinking. If you choose to use the sander with a bag, you need to purchase either connector Part No. 5301-2 or connector Part No. 5301-1 and bag assembly 1350-4 depending on your model. These models can be used either with a vacuum system or as a Self-Gen (with a collection bag). Pad size 4 1/2" x 16". SPM: 3000 Wt: 6lbs. 2oz. Air Consumption: 6.2 cfm @ 90 PSI Noise Level: 88 dBa
  • Model 4920-4H - VA Straightline 4-1/2 Model 4920-4H - VA Straightline 4-1/2"W $795.00
    Straightline Reciprocal Action. 2-Cylinder, oversized common piston, powers twin-drive vertically-engaged gears with synchronized strokes so smooth that the 2000 VA/DF gets lighter with use. Precision-built, the HUSTLER does almost anything but finish and paint the surface. Rugged, but almost delicate in performance. Now equipped with a vacuum swivel port to make the sander more comfortable and reduce vacuum hose kinking. If you choose to use the sander with a bag, you need to purchase either connector Part No. 5301-2 or connector Part No. 5301-1 and bag assembly 1350-4 depending on your model. These models can be used either with a vacuum system or as a Self-Gen (with a collection bag). Pad size 4 1/2" x 16". SPM: 3000 Wt: 6lbs. 2oz. Air Consumption: 6.2 cfm @ 90 PSI Noise Level: 88 dBa

"Mini" Hustler Ultra-Low Vibration Straightline

  • Model 2011 - Model 2011 - "MINI" HUSTLER (2.75"x 11" PSA Pad) $698.00
    Balance precision and coverage with the Hutchins Model 2011 Hustler II Straightline. Built with the same triple counterbalance system and dual-cylinder, twin-drive design as the 2023 Mini, this mid-size sander delivers a vibration-free, synchronized stroke for smooth, ultra-fine sanding. With its 11" pad, the Hustler II bridges the gap between compact sanders and the larger 2000 series. It’s perfectly sized for areas where you want more coverage than the 8" mini but not large enough to justify a full 16" pad, making it an ideal choice for automotive refinishing, woodworking panels, and light industrial applications. The Model 2011 comes standard with a PSA pad designed for 2¾" abrasive rolls, and an optional Hookit pad is available for added flexibility. Key Benefits Mid-Size Versatility: 11" pad handles jobs between mini and full-sized sanders Smooth & Controlled: Triple counterbalance delivers vibration-free performance Adaptable Coverage: Perfect for medium panels, woodworking stock, and detailed prep Operator Comfort: Lightweight build reduces fatigue over long sessions Trusted Hustler Design: Same dual-cylinder reliability in a mid-length format Technical Specifications Pad Size: 2¾" x 11" PSA Pad Stroke Length: 13/16" Speed: 2,000 SPM (Strokes Per Minute) Weight: 4 lbs. 13 oz. Air Consumption: 4.4 CFM @ 90 PSI Noise Level: 78 dBa Action Type: Straightline Reciprocal
  • Model 2011H - Model 2011H - "MINI" HUSTLER (2.75"x 11" Hook Pad) $698.00
    Balance precision and coverage with the Hutchins Model 2011 Hustler II Straightline. Built with the same triple counterbalance system and dual-cylinder, twin-drive design as the 2023 Mini, this mid-size sander delivers a vibration-free, synchronized stroke for smooth, ultra-fine sanding. With its 11" pad, the Hustler II bridges the gap between compact sanders and the larger 2000 series. It’s perfectly sized for areas where you want more coverage than the 8" mini but not large enough to justify a full 16" pad, making it an ideal choice for automotive refinishing, woodworking panels, and light industrial applications. The Model 2011 comes standard with a PSA pad designed for 2¾" abrasive rolls, and an optional Hookit pad is available for added flexibility. Key Benefits Mid-Size Versatility: 11" pad handles jobs between mini and full-sized sanders Smooth & Controlled: Triple counterbalance delivers vibration-free performance Adaptable Coverage: Perfect for medium panels, woodworking stock, and detailed prep Operator Comfort: Lightweight build reduces fatigue over long sessions Trusted Hustler Design: Same dual-cylinder reliability in a mid-length format Technical Specifications Pad Size: 2¾" x 11" Hook Pad Stroke Length: 13/16" Speed: 2,000 SPM (Strokes Per Minute) Weight: 4 lbs. 13 oz. Air Consumption: 4.4 CFM @ 90 PSI Noise Level: 78 dBa Action Type: Straightline Reciprocal
  • Model 2023 - Model 2023 - "MINI" HUSTLER (2.75"x 8" PSA Pad) $698.00
    Get Hustler performance in a compact package with the Hutchins Model 2023 “Mini” Hustler Straightline. Engineered for professionals who need precision in tight spaces, this smaller version of the classic Hustler delivers the same synchronized, straightline action — now in a lighter, more maneuverable format. The unique triple counterbalance system ensures a nearly vibration-free, smooth, powerful sanding without surface battering, while the dual-cylinder, twin-drive design maintains perfectly aligned strokes. Whether you’re leveling with coarse grit, refining with ultra-fine abrasives, or removing blemishes in delicate finishes, the Mini Hustler adapts with speed and control. Perfect for automotive panels, woodworking details, and finer industrial finishing, the Model 2023 makes it easy to achieve precise back-and-forth action where larger sanders can’t go. Extremely popular for processing metal, stainless, and aluminum. Key Benefits Compact Precision: Shorter 8" pad for detail work and smaller surfaces Smooth & Controlled: Triple counterbalance eliminates vibration and chatter Versatile Performance: Handles coarse sanding through ultra-fine finishing Operator Comfort: Lightweight design reduces fatigue during extended use Proven Hustler Heritage: Same dual-cylinder reliability in a smaller footprint Technical Specifications Pad Size: 2¾" x 8" PSA Pad Stroke Length: 13/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 4 lbs. 13 oz. Air Consumption: 4.4 CFM @ 90 PSI Noise Level: 78 dBa Action Type: Straightline Reciprocal
  • Model 2023H - Model 2023H - "MINI" HUSTLER (2.75"x 8" Hook Pad) $698.00
    Get Hustler performance in a compact package with the Hutchins Model 2023 “Mini” Hustler Straightline. Engineered for professionals who need precision in tight spaces, this smaller version of the classic Hustler delivers the same synchronized, straightline action — now in a lighter, more maneuverable format. The unique triple counterbalance system ensures a nearly vibration-free, smooth, powerful sanding without surface battering, while the dual-cylinder, twin-drive design maintains perfectly aligned strokes. Whether you’re leveling with coarse grit, refining with ultra-fine abrasives, or removing blemishes in delicate finishes, the Mini Hustler adapts with speed and control. Perfect for automotive panels, woodworking details, and finer industrial finishing, the Model 2023 makes it easy to achieve precise back-and-forth action where larger sanders can’t go. Extremely popular for processing metal, stainless, and aluminum. Key Benefits Compact Precision: Shorter 8" pad for detail work and smaller surfaces Smooth & Controlled: Triple counterbalance eliminates vibration and chatter Versatile Performance: Handles coarse sanding through ultra-fine finishing Operator Comfort: Lightweight design reduces fatigue during extended use Proven Hustler Heritage: Same dual-cylinder reliability in a smaller footprint Technical Specifications Pad Size: 2¾" x 8" PSA Pad Stroke Length: 13/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 4 lbs. 13 oz. Air Consumption: 4.4 CFM @ 90 PSI Noise Level: 78 dBa Action Type: Straightline Reciprocal
  • Model 2025 - Model 2025 - "MINI" HUSTLER (4.5"x 9" PSA Pad) $698.00
    Originally designed for the woodworking industry, the Hutchins Model 2025 “Mini” Hustler Straightline is now incredibly popular in the stainless processing industry for its ability to deliver smooth, chatter-free results across a variety of materials. Its straightline action eliminates the cross-grain “pigtails” left by random orbit sanders, ensuring clean, consistent finishes every time. With its 4½" x 9" pad, the 2025 offers a generous sanding area while remaining compact and easy to control. Designed to work efficiently with standard 9" x 11" sandpaper sheets (cut in half) or standard 4½ rolls, it saves time and abrasives in everyday shop use. From leveling stock with coarse grits to sanding between topcoat applications with fine grits, this sander adapts seamlessly to any workflow. Lightweight and well-balanced, the 2025 reduces operator fatigue while delivering professional-grade results, making it a trusted choice for cabinetmakers, furniture builders, finish carpenters, and stainless finishing professionals. Key Benefits Woodworking + Stainless Ready: Equally effective for wood and metal finishing Flawless Surfaces: Straightline action eliminates pigtails and cross-grain marks Efficient Pad Size: 4½" x 9" pad covers more area while remaining easy to control Abrasive Friendly: Uses standard 9" x 11" sheets cut in half for convenience Lightweight Comfort: Balanced design reduces fatigue in long sessions Technical Specifications Pad Size: 4½" x 9" PSA Pad (Hookit version available – Model 2025H) Stroke Length: 13/16" Speed: 2,000 SPM (Strokes Per Minute) Weight: 4 lbs. 13 oz. Air Consumption: 4.4 CFM @ 90 PSI Noise Level: 78 dBa Action Type: Straightline Reciprocal
  • Model 2025H - Model 2025H - "MINI" HUSTLER (4.5"x 9" Hook Pad) $698.00
    Originally designed for the woodworking industry, the Hutchins Model 2025H “Mini” Hustler Straightline is now incredibly popular in the stainless processing industry for its ability to deliver smooth, chatter-free results across a variety of materials. Its straightline action eliminates the cross-grain “pigtails” left by random orbit sanders, ensuring clean, consistent finishes every time. With its 4½" x 9" pad, the 2025 offers a generous sanding area while remaining compact and easy to control. Designed to work efficiently with standard 9" x 11" sandpaper sheets (cut in half) or standard 4½ rolls, it saves time and abrasives in everyday shop use. From leveling stock with coarse grits to sanding between topcoat applications with fine grits, this sander adapts seamlessly to any workflow. Lightweight and well-balanced, the 2025 reduces operator fatigue while delivering professional-grade results, making it a trusted choice for cabinetmakers, furniture builders, finish carpenters, and stainless finishing professionals. Key Benefits Woodworking + Stainless Ready: Equally effective for wood and metal finishing Flawless Surfaces: Straightline action eliminates pigtails and cross-grain marks Efficient Pad Size: 4½" x 9" pad covers more area while remaining easy to control Abrasive Friendly: Uses standard 9" x 11" sheets cut in half for convenience Lightweight Comfort: Balanced design reduces fatigue in long sessions Technical Specifications Pad Size: 4½" x 9" Velcro/Hook Pad (PSA version available – Model 2025) Stroke Length: 13/16" Speed: 2,000 SPM (Strokes Per Minute) Weight: 4 lbs. 13 oz. Air Consumption: 4.4 CFM @ 90 PSI Noise Level: 78 dBa Action Type: Straightline Reciprocal
  • Model 8623 - Self-Gen VA Model 8623 - Self-Gen VA "Mini" Hustler Straightline $799.00
    STRAIGHTLINE ACTION. Miniature version of the Hutchins HUSTLER, with sophisticated refinements. Unique, triple counterbalance design makes the HUSTLER II Mini-Straightline so smooth and powerful that sanding options range from 36 grit through micro-grits - from full-power removal to low-speed blemish removal in clear coats, just adjust the stroke and change the grit sequences. 2-cylinder, twin-drive thrust power by vertically- engaged gears guarantees power strokes without surface battering for superb surface preparation resulting in ultimate finishes. Multi-Options provide choices of pure vacuum sanding or dust-free sanding with detachable Dust Bag for shops without vac-systems, full coaxial Hose for easy working conditions. PSA prepunched paper only. PART NO. 8623) PAD SIZE 2 3/4" X 8" Paper is 1/2 sheet long Stickie PSA or Hook Prepunched abrasive SPM: 3,000 Wt: 5lbs. 12oz. Air Consumption: 4.3 cfm @ 90 PSI Noise Level: 78 dBa
  • Model 8623H - Self-Gen VA Model 8623H - Self-Gen VA "Mini" Hustler Straightline $799.00
    STRAIGHTLINE ACTION. Miniature version of the Hutchins HUSTLER, with sophisticated refinements. Unique, triple counterbalance design makes the HUSTLER II Mini-Straightline so smooth and powerful that sanding options range from 36 grit through micro-grits - from full-power removal to low-speed blemish removal in clear coats, just adjust the stroke and change the grit sequences. 2-cylinder, twin-drive thrust power by vertically- engaged gears guarantees power strokes without surface battering for superb surface preparation resulting in ultimate finishes. Multi-Options provide choices of pure vacuum sanding or dust-free sanding with detachable Dust Bag for shops without vac-systems, full coaxial Hose for easy working conditions. PSA prepunched paper only. PART NO. 8623) PAD SIZE 2 3/4" X 8" Paper is 1/2 sheet long Stickie PSA or Hook Prepunched abrasive SPM: 3,000 Wt: 5lbs. 12oz. Air Consumption: 4.3 cfm @ 90 PSI Noise Level: 78 dBa
  • Model 8625 - Self-Gen VA Model 8625 - Self-Gen VA "Mini" Hustler Straightline $799.00
    This is the 2025 Mini-Straightline Sander equipped with a self-generating vacuum (venturi-vacuum system). Normal operation of the tool drives the suction power and can be driven to a Dust Collection Bag or into any vacuum system. Pad Size is 4-1/2"x9" PSA pad. For a hook-style pad please find the Model 8625H.
  • Model 8625H - Self-Gen VA Model 8625H - Self-Gen VA "Mini" Hustler Straightline $799.00
    This is the 2025 Mini-Straightline Sander equipped with a self-generating vacuum (venturi-vacuum system). Normal operation of the tool drives the suction power and can be driven to a Dust Collection Bag or into any vacuum system. Pad Size is 4-1/2"x9" Hook pad. For a PSA-style pad please find the Model 8625.

Straight Line Sanders

  • Model 2000 - Hustler Straightline Model 2000 - Hustler Straightline $699.00
    Upgrade your sanding performance with the Hutchins Model 2000 Hustler Straightline, the professional’s choice for smooth, balanced, and fatigue-free surface preparation. Its exclusive dual-cylinder design with synchronized strokes eliminates the uneven “humping and jumping” common in other straightline sanders, delivering a flawless finish every time. Built with Hutchins’ trademark precision, the Hustler combines powerful cutting action with delicate control, making it equally effective for both aggressive material removal and fine mid-stage surface prep. The well-sized 2¾" x 16" pad provides broad coverage and is fully-compatible with standard rolls of sandpaper, saving time while maintaining consistent results. Designed to feel lighter with use, it reduces operator fatigue so you can work longer and more efficiently. Perfect for automotive, marine, woodworking, and industrial applications, this American-made tool is rugged, reliable, and built to perform for years to come. This sander is universally known as a daily, multi-decade sander even with irregular oiling. Key Benefits Flawless Surfaces: Synchronized strokes eliminate chatter and uneven marks Work Faster: Pad covers more surface area with each pass Stay Comfortable: Balanced design reduces fatigue during long jobs Versatile Performance: Equally effective for heavy sanding or precision finishing Built to Last: Made in the USA with Hutchins’ legendary durability Technical Specifications Pad Size: 2¾" x 16" Velcro Hook Pad Stroke Length: 15/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 6 lbs. 4 oz. Air Consumption: 6.2 CFM @ 90 PSI Noise Level: 90 dBa Action Type: Straightline Reciprocal Replacement Pads: Standard PSA (5003), Hookit (5002H)
  • Model 2023 - Model 2023 - "MINI" HUSTLER (2.75"x 8" PSA Pad) $698.00
    Get Hustler performance in a compact package with the Hutchins Model 2023 “Mini” Hustler Straightline. Engineered for professionals who need precision in tight spaces, this smaller version of the classic Hustler delivers the same synchronized, straightline action — now in a lighter, more maneuverable format. The unique triple counterbalance system ensures a nearly vibration-free, smooth, powerful sanding without surface battering, while the dual-cylinder, twin-drive design maintains perfectly aligned strokes. Whether you’re leveling with coarse grit, refining with ultra-fine abrasives, or removing blemishes in delicate finishes, the Mini Hustler adapts with speed and control. Perfect for automotive panels, woodworking details, and finer industrial finishing, the Model 2023 makes it easy to achieve precise back-and-forth action where larger sanders can’t go. Extremely popular for processing metal, stainless, and aluminum. Key Benefits Compact Precision: Shorter 8" pad for detail work and smaller surfaces Smooth & Controlled: Triple counterbalance eliminates vibration and chatter Versatile Performance: Handles coarse sanding through ultra-fine finishing Operator Comfort: Lightweight design reduces fatigue during extended use Proven Hustler Heritage: Same dual-cylinder reliability in a smaller footprint Technical Specifications Pad Size: 2¾" x 8" PSA Pad Stroke Length: 13/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 4 lbs. 13 oz. Air Consumption: 4.4 CFM @ 90 PSI Noise Level: 78 dBa Action Type: Straightline Reciprocal
  • Model 2000H - Hustler Straightline Model 2000H - Hustler Straightline $699.00
    Upgrade your sanding performance with the Hutchins Model 2000 Hustler Straightline, the professional’s choice for smooth, balanced, and fatigue-free surface preparation. Its exclusive dual-cylinder design with synchronized strokes eliminates the uneven “humping and jumping” common in other straightline sanders, delivering a flawless finish every time. Built with Hutchins’ trademark precision, the Hustler combines powerful cutting action with delicate control, making it equally effective for both aggressive material removal and fine mid-stage surface prep. The well-sized 2¾" x 16" pad provides broad coverage and is fully-compatible with standard rolls of sandpaper, saving time while maintaining consistent results. Designed to feel lighter with use, it reduces operator fatigue so you can work longer and more efficiently. Perfect for automotive, marine, woodworking, and industrial applications, this American-made tool is rugged, reliable, and built to perform for years to come. This sander is universally known as a daily, multi-decade sander even with irregular oiling. Key Benefits Flawless Surfaces: Synchronized strokes eliminate chatter and uneven marks Work Faster: Pad covers more surface area with each pass Stay Comfortable: Balanced design reduces fatigue during long jobs Versatile Performance: Equally effective for heavy sanding or precision finishing Built to Last: Made in the USA with Hutchins’ legendary durability Technical Specifications Pad Size: 2¾" x 16" Velcro Hook Pad Stroke Length: 15/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 6 lbs. 4 oz. Air Consumption: 6.2 CFM @ 90 PSI Noise Level: 90 dBa Action Type: Straightline Reciprocal Replacement Pads: Standard PSA (5003), Hookit (5002H)
  • Model 2023H - Model 2023H - "MINI" HUSTLER (2.75"x 8" Hook Pad) $698.00
    Get Hustler performance in a compact package with the Hutchins Model 2023 “Mini” Hustler Straightline. Engineered for professionals who need precision in tight spaces, this smaller version of the classic Hustler delivers the same synchronized, straightline action — now in a lighter, more maneuverable format. The unique triple counterbalance system ensures a nearly vibration-free, smooth, powerful sanding without surface battering, while the dual-cylinder, twin-drive design maintains perfectly aligned strokes. Whether you’re leveling with coarse grit, refining with ultra-fine abrasives, or removing blemishes in delicate finishes, the Mini Hustler adapts with speed and control. Perfect for automotive panels, woodworking details, and finer industrial finishing, the Model 2023 makes it easy to achieve precise back-and-forth action where larger sanders can’t go. Extremely popular for processing metal, stainless, and aluminum. Key Benefits Compact Precision: Shorter 8" pad for detail work and smaller surfaces Smooth & Controlled: Triple counterbalance eliminates vibration and chatter Versatile Performance: Handles coarse sanding through ultra-fine finishing Operator Comfort: Lightweight design reduces fatigue during extended use Proven Hustler Heritage: Same dual-cylinder reliability in a smaller footprint Technical Specifications Pad Size: 2¾" x 8" PSA Pad Stroke Length: 13/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 4 lbs. 13 oz. Air Consumption: 4.4 CFM @ 90 PSI Noise Level: 78 dBa Action Type: Straightline Reciprocal
  • Model 2025H - Model 2025H - "MINI" HUSTLER (4.5"x 9" Hook Pad) $698.00
    Originally designed for the woodworking industry, the Hutchins Model 2025H “Mini” Hustler Straightline is now incredibly popular in the stainless processing industry for its ability to deliver smooth, chatter-free results across a variety of materials. Its straightline action eliminates the cross-grain “pigtails” left by random orbit sanders, ensuring clean, consistent finishes every time. With its 4½" x 9" pad, the 2025 offers a generous sanding area while remaining compact and easy to control. Designed to work efficiently with standard 9" x 11" sandpaper sheets (cut in half) or standard 4½ rolls, it saves time and abrasives in everyday shop use. From leveling stock with coarse grits to sanding between topcoat applications with fine grits, this sander adapts seamlessly to any workflow. Lightweight and well-balanced, the 2025 reduces operator fatigue while delivering professional-grade results, making it a trusted choice for cabinetmakers, furniture builders, finish carpenters, and stainless finishing professionals. Key Benefits Woodworking + Stainless Ready: Equally effective for wood and metal finishing Flawless Surfaces: Straightline action eliminates pigtails and cross-grain marks Efficient Pad Size: 4½" x 9" pad covers more area while remaining easy to control Abrasive Friendly: Uses standard 9" x 11" sheets cut in half for convenience Lightweight Comfort: Balanced design reduces fatigue in long sessions Technical Specifications Pad Size: 4½" x 9" Velcro/Hook Pad (PSA version available – Model 2025) Stroke Length: 13/16" Speed: 2,000 SPM (Strokes Per Minute) Weight: 4 lbs. 13 oz. Air Consumption: 4.4 CFM @ 90 PSI Noise Level: 78 dBa Action Type: Straightline Reciprocal
  • Model 4920 - VA HUSTLER Straightline (2.75 Model 4920 - VA HUSTLER Straightline (2.75"x 16" VA PSA Pad) $765.00
    Achieve cleaner, more productive sanding with the Hutchins Model 4920H Hustler VA/DF Straightline — the industry’s most advanced dual-cylinder pneumatic sander. Designed for automotive, marine, woodworking, and industrial professionals, it delivers unmatched performance while keeping your workspace dust-free. Featuring twin-drive, vertically-engaged gears, the Hustler produces synchronized strokes so smooth it feels lighter the longer you run it. The oversized piston generates powerful cutting force, yet maintains the precision control required for mid-stage finishing work. With the VA/DF (Vacuum/Dust-Free) system, you can connect directly to a vacuum for shop-wide dust collection or switch to a dust bag for portable use. This dual capability makes the 4920H both the healthiest and most productive straightline sander available today. Key Benefits Dual-Cylinder Precision: Smooth, synchronized strokes reduce chatter and fatigue Cleaner Work Environment: Use with a vacuum or dust bag for dust-free operation Professional Versatility: From aggressive removal to refined mid-stage prep Operator Comfort: Advanced balance makes the tool feel lighter during use American-Made Reliability: Built to last with Hutchins’ legendary durability Technical Specifications Pad Size: 2¾" x 16" PSA/Stick Pad Stroke Length: 15/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 6 lbs. 2 oz. Air Consumption: 6.2 CFM @ 90 PSI Noise Level: 88 dBa Action Type: Straightline Reciprocal Optional Pierce Plate: Part No. 1992 (for PSA paper) Replacement Pads: Standard PSA (5013), Hookit (5013H)
  • Model 8623H - Self-Gen VA Model 8623H - Self-Gen VA "Mini" Hustler Straightline $799.00
    STRAIGHTLINE ACTION. Miniature version of the Hutchins HUSTLER, with sophisticated refinements. Unique, triple counterbalance design makes the HUSTLER II Mini-Straightline so smooth and powerful that sanding options range from 36 grit through micro-grits - from full-power removal to low-speed blemish removal in clear coats, just adjust the stroke and change the grit sequences. 2-cylinder, twin-drive thrust power by vertically- engaged gears guarantees power strokes without surface battering for superb surface preparation resulting in ultimate finishes. Multi-Options provide choices of pure vacuum sanding or dust-free sanding with detachable Dust Bag for shops without vac-systems, full coaxial Hose for easy working conditions. PSA prepunched paper only. PART NO. 8623) PAD SIZE 2 3/4" X 8" Paper is 1/2 sheet long Stickie PSA or Hook Prepunched abrasive SPM: 3,000 Wt: 5lbs. 12oz. Air Consumption: 4.3 cfm @ 90 PSI Noise Level: 78 dBa
  • Model 4920H - VA HUSTLER Straightline (2.75 Model 4920H - VA HUSTLER Straightline (2.75"x 16" VA Hook Pad) $765.00
    Achieve cleaner, more productive sanding with the Hutchins Model 4920H Hustler VA/DF Straightline — the industry’s most advanced dual-cylinder pneumatic sander. Designed for automotive, marine, woodworking, and industrial professionals, it delivers unmatched performance while keeping your workspace dust-free. Featuring twin-drive, vertically-engaged gears, the Hustler produces synchronized strokes so smooth it feels lighter the longer you run it. The oversized piston generates powerful cutting force, yet maintains the precision control required for mid-stage finishing work. With the VA/DF (Vacuum/Dust-Free) system, you can connect directly to a vacuum for shop-wide dust collection or switch to a dust bag for portable use. This dual capability makes the 4920H both the healthiest and most productive straightline sander available today. Key Benefits Dual-Cylinder Precision: Smooth, synchronized strokes reduce chatter and fatigue Cleaner Work Environment: Use with a vacuum or dust bag for dust-free operation Professional Versatility: From aggressive removal to refined mid-stage prep Operator Comfort: Advanced balance makes the tool feel lighter during use American-Made Reliability: Built to last with Hutchins’ legendary durability Technical Specifications Pad Size: 2¾" x 16" Velcro Hook Pad Stroke Length: 15/16" Speed: 3,000 SPM (Strokes Per Minute) Weight: 6 lbs. 2 oz. Air Consumption: 6.2 CFM @ 90 PSI Noise Level: 88 dBa Action Type: Straightline Reciprocal Optional Pierce Plate: Part No. 1992 (for PSA paper) Replacement Pads: Standard PSA (5013), Hookit (5013H)