Model 4960 - UltraSmooth VA Material Removal - 3/16" Offset with PSA Pad
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For professionals who want to work faster and cleaner without sacrificing finish quality, the Hutchins Model 4960 delivers. Built on the proven platform of the 4560, this Vacuum Assist variation combines an aggressive 3/16" offset with integrated dust control, giving you faster material removal, dust-free operation, and Hutchins’ legendary balance in one tool.
Like the 4500/4560 family, the 4960 is engineered with ultra-low vibration balance. Its sturdy aluminum body and flex-cover grip reduce hand strain, and the optional #1839-1 handle provides even greater control while dampening vibration transfer over two hands. For many operators, this means less fatigue during long shifts — and for those already living with Hand-Arm Vibration Syndrome (HAVS/white finger), the 4960 can make the difference between being able to keep working or not. Equipping yourself with Hutchins finishing sanders early also means protecting your hands and career for the long term.
The 4960 is powered by Hutchins’ air-efficient motor and Positive-Action Drive, backed by a 4-bearing system and oversized drive head that ensure full, steady pad contact. The Vacuum Assist system connects directly to shop vacuums, keeping your surface clear, your air cleaner, and your workflow uninterrupted. And with the built-in pad release system, abrasive changes are quick and efficient.
Choose the 4950 for ultra-fine 3/32" finishing with Vacuum Assist. Choose the 4960 if you want faster, more aggressive 3/16" sanding with the same dust-free performance. Together, they form the ultimate finishing pair for comfort, cleanliness, and control.
Key Benefits
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Aggressive Cut with Control: 3/16" offset removes material faster than fine-finish orbitals
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Vacuum Assist System: Connects to shop vacs for cleaner air and dust-free surfaces
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Work for Life: Ultra-low vibration helps protect hands from HAVS and reduces long-term strain
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Balanced Comfort: Aluminum body and flex-cover grip minimize fatigue during extended use
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Efficient Power: Positive-Action Drive delivers more performance on less air
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Versatile Applications: Excels at blending edges, leveling, and removing stock in one tool
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Matched Pair: Choose 4950 for ultra-fine 3/32" finishing, 4960 for faster 3/16" leveling
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American-Made Reliability: Hutchins durability trusted by professionals since 1955
Technical Specifications
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Pad Size: 6" VA PSA Pad ( 8" pads available)
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Action Type: Random Orbit, 3/16" Offset
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Speed: 10,000+ RPM
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Weight: 3 lbs. 5 oz.
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Air Consumption: 9.8 CFM @ 90 PSI
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Noise Level: 79 dBa
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Pad Release: Built-in quick-release system
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Optional Handle: Part #1839-1
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Dust Collection: Vacuum Assist (connects to shop vacuum system)
| Model | Offset | Dust Control | Best For | Key Advantage |
|---|---|---|---|---|
| 4500 | 3/32" | None | Ultra-fine finishing, precision prep | Delivers the smoothest finish with Hutchins’ classic chrome-shrouded design |
| 4950 | 3/32" | Vacuum Assist | Ultra-fine finishing with shop-vac integration | Delivers 4500 precision plus cleaner surfaces and healthier air |
| 8650 | 3/32" | Self-Generated Vacuum | Ultra-fine finishing anywhere, no shop vac required | Delivers 4500 balance plus portable built-in dust collection |
| 4560 | 3/16" | None | Leveling, blending edges, faster stock removal | Delivers faster cut with Hutchins’ proven balance and control |
| 4960 | 3/16" | Vacuum Assist | Aggressive leveling and blending with dust-free operation | Delivers faster 3/16" cut plus shop-vacuum extraction |
| 8660 | 3/16" | Self-Generated Vacuum | Aggressive sanding and edge-blending where no shop vac is available | Delivers faster cut plus built-in self-generated dust collection |
NEW TOOL SALES ARE CLOSED AT THIS TIME.
Individual Parts orders closed at this time.
Water/Wet Sanders
- Ideal for finishing and more delicate processing where heat is a concern. Also used to assist in dust control where vacuum systems are unavailable or unreasonable to equip.
- Our Water Sanders are equipped with a Patented "Thru-the-Pad" distribution system that enables a steady, regular flow of water to your surface. Most Models are equipped with a filtered 'water bell' that can be dropped into any source of clean water (like a 5-gallon bucket).
Speed Files
- Good for careful planing or finishing up blocking stages where you want that extra bit of control over your contours.
- Extremely popular is our PF-16 which is made from a firm plastic frame. Many customers like the rigid structure that gives just the perfect amount of flex when required.
- The AF-16 was featured in the movie, Shawshank Redemption in the last scene when Andy Dufrene sands his boat on the beach in Baja California.
