Achieve cleaner, more productive sanding with the Hutchins Model 4920H Hustler VA/DF Straightline — the industry’s most advanced dual-cylinder pneumatic sander. Designed for automotive, marine, woodworking, and industrial professionals, it delivers unmatched performance while keeping your workspace dust-free.
Featuring twin-drive, vertically-engaged gears, the Hustler produces synchronized strokes so smooth it feels lighter the longer you run it. The oversized piston generates powerful cutting force, yet maintains the precision control required for mid-stage finishing work.
With the VA/DF (Vacuum/Dust-Free) system, you can connect directly to a vacuum for shop-wide dust collection or switch to a dust bag for portable use. This dual capability makes the 4920H both the healthiest and most productive straightline sander available today.
Key Benefits
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Dual-Cylinder Precision: Smooth, synchronized strokes reduce chatter and fatigue
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Cleaner Work Environment: Use with a vacuum or dust bag for dust-free operation
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Professional Versatility: From aggressive removal to refined mid-stage prep
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Operator Comfort: Advanced balance makes the tool feel lighter during use
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American-Made Reliability: Built to last with Hutchins’ legendary durability
Technical Specifications
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Pad Size: 2¾" x 16" Velcro Hook Pad
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Stroke Length: 15/16"
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Speed: 3,000 SPM (Strokes Per Minute)
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Weight: 6 lbs. 2 oz.
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Air Consumption: 6.2 CFM @ 90 PSI
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Noise Level: 88 dBa
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Action Type: Straightline Reciprocal
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Optional Pierce Plate: Part No. 1992 (for PSA paper)
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Replacement Pads: Standard PSA (5013), Hookit (5013H)
NEW TOOL SALES ARE CLOSED AT THIS TIME.
Individual Parts orders closed at this time.
Water/Wet Sanders
- Ideal for finishing and more delicate processing where heat is a concern. Also used to assist in dust control where vacuum systems are unavailable or unreasonable to equip.
- Our Water Sanders are equipped with a Patented "Thru-the-Pad" distribution system that enables a steady, regular flow of water to your surface. Most Models are equipped with a filtered 'water bell' that can be dropped into any source of clean water (like a 5-gallon bucket).
Speed Files
- Good for careful planing or finishing up blocking stages where you want that extra bit of control over your contours.
- Extremely popular is our PF-16 which is made from a firm plastic frame. Many customers like the rigid structure that gives just the perfect amount of flex when required.
- The AF-16 was featured in the movie, Shawshank Redemption in the last scene when Andy Dufrene sands his boat on the beach in Baja California.








