Model 2000-4 - Hustler Straightline XL (4.5"x 16" PSA Pad)


$737.00

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Maximize your sanding efficiency with the Hutchins Model 2000-4 Hustler XL, designed for professionals who need proven Hustler performance across larger surfaces. Built with the same dual-cylinder precision as the Model 2000, the XL version features an oversized 4½" x 16" pad — nearly double the coverage of standard sanders — for faster project completion with flawless results.

The 15/16" stroke delivers the aggressive power needed for hardwood leveling while maintaining the delicate control required for veneers, panels, and precision finishes. Its straightline action virtually eliminates cross-grain “pigtails,” ensuring smooth, consistent surfaces every time.

Perfect for large automotive panels, marine hulls, wide woodworking stock, and especially sheet-metal industrial applications, the Hustler XL saves massive time without sacrificing the legendary reliability professionals expect from Hutchins.

Key Benefits

  • Faster Coverage: Wide pad nearly doubles surface contact for quicker results

  • Versatile Power: Equally effective on hardwoods, veneers, and fine finishes

  • Flawless Surfaces: Straightline action eliminates pigtails and cross-grain marks

  • Uniform Finish: Large flat pad delivers smooth, consistent results

  • American-Made Reliability: Built to last with Hutchins’ proven Hustler design

Technical Specifications

  • Pad Size: 4½" x 16" PSA with clips

  • Stroke Length: 15/16"

  • Speed: 3,000 SPM (Strokes Per Minute)

  • Weight: 6 lbs. 2.5 oz.

  • Air Consumption: 6.2 CFM @ 90 PSI

  • Noise Level: 90 dBa

  • Action Type: Straightline Reciprocal

  • Replacement Pads: PSA (5005), Hookit (5005H)

NEW TOOL SALES ARE CLOSED AT THIS TIME.

Individual Parts orders closed at this time.

Hutchins Tool Finder

Random Orbital Sanders

  • Because they leave no repeating pattern, they are often used for final preparation before and after the painting application.
  • Even though they are popular for finishing, there are Random Orbitals that are excellent for all stages of sanding.

Orbital Sanders

  • These sanders are known for consistent results and excel where you need solid material removal and flexible performance.
  • Because of their regular orbits, these sanders are well-liked for material processing that is more forgiving than straight-line sanders.

Straight Line Sanders

  • Excels at blocking and material processing.
  • Low vibration and smaller "shortboard" options available.

Vacuum Sanders

  • Vacuum Sanding have both Vacuum-System Ready and Dust-Free Versions. Dust-Free can perform vacuum operations without a vacuum system.
  • Every Model has a Vacuum or Dust-Free Version Available. All Sanders can be later upgraded to vacuum-compatability.

Water/Wet Sanders

  • Ideal for finishing and more delicate processing where heat is a concern. Also used to assist in dust control where vacuum systems are unavailable or unreasonable to equip.
  • Our Water Sanders are equipped with a Patented "Thru-the-Pad" distribution system that enables a steady, regular flow of water to your surface. Most Models are equipped with a filtered 'water bell' that can be dropped into any source of clean water (like a 5-gallon bucket).

Speed Files

  • Good for careful planing or finishing up blocking stages where you want that extra bit of control over your contours.
  • Extremely popular is our PF-16 which is made from a firm plastic frame. Many customers like the rigid structure that gives just the perfect amount of flex when required.
  • The AF-16 was featured in the movie, Shawshank Redemption in the last scene when Andy Dufrene sands his boat on the beach in Baja California.

Accessories

  • Highlights:
  • Grounded air-lines. Made with food-grade hose that ensures clean and quality air, copper grounded lines for anti-static properties, and high-quality brass fittings. Extremely light-weight with anti-kink properties.
  • Custom-Sized Foam Interface Pads rated up to 13,000RPM.